Plc System Filling Line Rotary Bottle Filling Machine For Antibody 5ml
Filling Line Parameters
| No. | Working flow and parameters | Automatic test tube filling line |
| 1 | Test tube sorting method. | Automatic tube unscrambler with clamping system. |
| 2 | Tube entering method. | Tube entering into a track; Linear feeder assists in entering the guide star wheel. |
| 3 | Filling method. | 2 sets of OEM peristaltic pumps, dual-channel pump head, stepper system drive, PERWIN assembly. |
| 4 | Capping method | The cam-driven mechanical arm automatically take the cap and pre-cap it, and then turns it to the next station for the second time capping. |
| 5 | Torque control. | Servo technology control, adjust the torque value. |
| 6 | Connection with labeling machine. | A set of clamping and conveying mechanism. |
| 7 | Labeling method. | Vertical positioning labeling machine, labeling accuracy is ±0.5mm. |
| 8 | Production capacity | 60~80pcs/min. |
| 9 | Printer | Zebra |
| 10 | Control method | Whole line PLC intelligent linkage, touch screen control, counting function. |
| 11 | Power | Single phase: 110V or 220V; Three phase 208V or 480V |
| 12 | Compressed air | 0.4~0.8Mpa |
Filling Line Brief introduction
- This filling line was designed by our own company with automatic bottle unscrambler, peristaltic pump filling, cap arranging mechanism, automatic capping mechanism, automatic weighing system(Optional) and vertical positioning labeling machine. This machine stable running speed is 60~80pcs/min. It is specially designed for 1ml~10ml test tube type vials.
Filling Line Working process:
Automatic tube unscrambler.
- Put the tubes into the automatic tube unscrambler and then tubes come to the tube clamping conveyor and then inlet of filling machine automatically.
Automatic filling and capping machine.
l When bottles come to filling area, the machine will start filling and capping process automatically.( Optional: laminar flow cover above, ensuring totally aseptic environment.)
Vertical positioning labeling machine.
l After weighing, the bottles will be transferred to star wheel of labeling machine. The labels on the label roll will be stripped and labeled on the bottles automatically. The bottles will be positioned and labeling, which ensures high labeling accuracy.
Automatic weighing and detecting system.(Optional)
l After filling and capping, the bottles will be transferred to weighing system. The weight which excess the required amount will be detected, machine will stop working.
Filling Line Technical features.
- 1. This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
- 2. The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
- 3. Follow up filling, position filling or lifting filling methods.
- 4. Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. 5. By changing the servo drive output parameters to change the rotate speed,ensures the force of the push-on cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is capped properly on the bottles.
- 6. With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
- 7. The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
- 8. Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
- 9. 100 purification laminar flow hood against GMP requirements (optional).
Filling Equipment Main configuration:
| Items | Brand | From |
| PLC | Siemens | Germany |
| Touch screen | Fuji | Japan |
| Frequency converter | Mitsubishi | Japan |
| Servo motor | Panasonic | Japan |
| Photoelectric sensor | SICK | Germany |
| Pneumatic components | Festo | Germany |
| Main low voltage electric parts | Schneider | France |
FAQ
1. Are you trading company or manufacturer?
- 1. We are manufacturer of 21 years experience specialized in Pharma and IVD area. We have our own R&D team, sales team, purchasing team, production team and service team located in Shanghai and Jiangsu. We have 110 employees and over 8000 square meters production area.
2. How to install the machine when customers from overseas received the machine?
- 1. Customers install the machine through remote support from Perwin.
- 2. Perwin send engineers to customers country.
- 3. Perwin have overseas service engineers in USA, Europe and South Asia.
- 4. Perwin provide manuals, trouble shootings, diagrams and drawings to customers.
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Linear Pump Rotary Bottling Antibody 5ml Aseptic Filling Machine Images
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